With each Open World we continue to see incredible innovations carried out by our customers and partners. One theme that has gained a lot of traction this year is Internet of Things (IoT). Today we will take a closer look at a session that covered a live IoT story at one of our customers, co-presented with our customer, partner, and product teams. We will look at Oracle’s IoT platform and how Fusion Middleware bridges the gap between device data and enterprise applications.
IoT drives industrial innovations but also presents various challenges. For example, the lack of standardization and the lack of integration prohibit a lot of businesses from benefiting from this industrial trend. Oracle has a complete IoT platform that answers to those challenges in the following ways:
• Standardized Java platform to develop & deploy applications across devices and applications
• Scalable analytics with Big Data, event processing and Business Intelligence
• Integrate processes between people, applications and devices
• Enable security, compliance and data protection across devices and enterprise data center
Let us take a closer look at our customer, Superior Industries, who presented in this Open World session. Superior implemented an automatic equipment tracking and JDE process automation solution with an Oracle Gold Partner, EmeraldCube Solutions. A Minnesota manufacturing company selling material-handling equipment, Superior Industries is a JDE customer that faced a particular problem: they had no automated way to track machine usage and maintenance. Their manual tracking using paper, vocal communication, and manual work orders produced a number of issues: lack of accuracy, consistency, reliability and scalability. Machines were often either over-maintained or under-maintained.
sample of a hand-written maintenance schedule that could easily get lost
To address these problems, Superior reached out to EmeraldCube, an Oracle partner who provides an IoT solution including sensor technology and a Java-embedded platform for JDE users. Their EmeraldSensor was used to track Superior’s equipment utilization and cycles via electric current monitoring; when machines need maintenance, the platform automatically creates work orders in JDE through the Assets & Maintenance module.
Superior benefits from this implementation in numerous ways.
• Safety: Machines maintained based on actual usage equal safer equipment and fewer injuries
• Liability: Hard data reflecting actual usage allows Superior to legally prove that maintenance follows manufacturers recommendations
• Maintenance: Technicians only do preventive maintenance when needed thus recovering some lost opportunity costs
• Trends: Visibility into usage patterns and how they correlate with production. Allows plant managers to detect if machines are over/under utilized
The projected savings amount to over $80,000/year in labor costs alone, and over $100,000/year in maintenance costs.
The session concludes with a demo from Oracle’s Fusion Middleware product management team, showing a facility monitoring scenario that happens to closely resemble the use case from Superior. Equipment temperature data is monitored and analyzed by Java-embedded gateways, which perform first level of processing. Alerts are sent to the Fusion Middleware enterprise back end to go through a second level of event processing. Business processes are driven by these alerts. When a work order needs to be created, Fusion Middleware also performs that automatically through JDE EnterpriseOne’s asset management API. Meanwhile, user interactions are performed in an Oracle MAF application, where business rules on the gateway can also be updated. Because the gateway is smart, it can open up APIs and understand commands coming from outside. The demo flow can be explained in the following chart.
The demo architecture reviews an end-to-end view of how the different Oracle technologies work together to deliver the solution. We will release a viewlet of this demo very soon and you will find it on this blog.
This session proves that IoT is no longer a catchphrase. Oracle customers are already benefiting and innovating from this revolution, and Oracle has a complete IoT platform with best-in-class technology in every level, from Java-embedded devices and gateways to middleware and applications – engineered to work together.